Professional Summary
A hands-on Mechanical Engineer with extensive experience in automotive engineering and a proven ability to transform
complex mechanical and electrical requirements into engineered solutions under cost and scheduling constraints.
Experience spans prototyping, CAD design, stakeholder requirements definition, systems integration, assembly oversight,
failure mode analysis, and system-level validation. Specializes in the design and production of high-end vintage Broncos
that integrate modern powertrains, electrical systems, and high-performance/luxury components.
Target roles: Automotive • Aerospace • Advanced Manufacturing • Tooling Engineering
- Planned and executed the full engineering scope for $200k Ford Bronco modernization programs.
- Led 2D & 3D CAD development for mounting systems and custom components.
- Managed a 5-person team and led testing to ensure engineering quality and client-specified standards were met.
- Coordinated 6 primary vendors and 4 fabrication partners to balance quality, cost, and delivery requirements.
- Performed cost analysis and enforced a $120k build-cost cap while maintaining margins up to 100%.
- Led full vehicle system integrations and developed control solutions for engines not commercially supported.
- Conducted 7 system-level V&V tests to validate safety, reliability, performance, and drivability calibration.
- Maintained subsystem traceability through wiring schematics, SOPs, and BOM documentation.
- Developed an automated hose assembly system while working cross-functionally with a 6-person team.
- Designed a multi-phase system for cut, press-fit, align, and crimp operations, achieving 0.031 in length and position tolerance.
- Ensured repeatability and manufacturability through PLC control and integration of 100+ off-the-shelf components.
- Developed a custom caterpillar haul-off infeed for accurate length control across 2T, 4T, and 6T hose sizes.
- Integrated 2-inch bore pneumatics, lead screws, and direct motor drives to achieve a 46-second cycle time.
- Maintained a $5k production target and $20k R&D budget.
- Produced CAD documentation from component level through TLA assemblies, drawings, and BOMs.
- Supervised ~15 employees, managed training, scheduling, and performance.
- Oversaw daily cash operations between $1–7k.
- Maintained equipment to ensure a streamlined workflow.
1968 Ford Bronco Build
- Designed and executed a modernization of a 1968 Bronco, integrating EFI powertrain control,
CAN-based subsystem communication, overhauled wiring, and electronic accessories throughout the vehicle.
- Implemented luxury and performance upgrades including power steering, power disc
brakes, heated and cooled leather seating, full air conditioned HVAC, Bluetooth-enabled Morel audio, and digital
instrumentation.
- Fabricated custom mechanical systems for the EFI fuel loop, vapor management, cooling and
serpentine assembly, and deeply interconnected electronics; all AN-plumbed, Deutsch connected, and service-friendly.
1974 Jeep CJ5 — Show Winner
- Restoration recognized for design & craftsmanship; earned 2nd in its class at the Chicago Auto Show (2022).
- Completed a frame-off revival of a 1974 CJ5 with a focus on retaining classic form while improving
reliability, capability, and drivability.
- Added select modern amenities including updated lighting, integrated audio, and electronic instrumentation.
- Rebuilt AMC 304 V8, with mild roller cam shaft, paired with a rebuilt Borg-Warner T15 3 Speed Transmission.
Smart Lighting Controller (ECE)
- LDR-threshold lighting with op-amp comparator and relay actuation; tuned for stable switching and noise immunity.
- Bench-tested with adjustable thresholds; designed PCB and enclosure layout for durability and ease of wiring.
Autonomous Can Stamping Machine
- Built an automated stamping machine to process aluminum cans with consistent spacing and feed control.
- Integrated sensors, actuation, and motion controls to synchronize material handling and stamping cycles.
Connected RC Car Chassis & Analog Circuits
- Designed a Wi-Fi connected RC car chassis with integrated control architecture and mechanical packaging.
- Built analog electronics projects including a synchronized emergency light flasher circuit and an op-amp audio
amplifier with adjustable EQ gains.
Focus areas: systems integration, machine design, electrical architecture, project execution, and hands-on prototyping.
- Coursework emphasis on Machine Design, Mechatronics, Controls, and Manufacturing Processes.
- Applied CAD, documentation, and validation workflows across senior design and lab-based engineering projects.
CAD
- Creo Parametric, Siemens NX, Fusion 360
- LTSpice, SolidWorks, AutoCAD
- Tolerance Analysis
Engineering
- Systems Integration, Mechanical Design, Electrical Architecture
- Project Management, Suspension Design, Prototyping
- Requirement Definition & Design Tradeoffs
- System Testing & Validation, Documentation, BOMs, Service Manuals
Technical & Hands-On
- MATLAB, MS Excel, MS Project, Python, C++
- Embedded Systems, Workflow Automation, Diagnostics
- Testing & Validation Procedures, Root Cause Analysis
- Rotary Lathe, CNC Mill, Precision Assembly & Fitment
- Arduino/microcontroller systems, Web Dev (HTML/CSS), Wiring Harness Design
- Creo User/Modeling Specialist · Valid 12/2025–12/2028
- Chicago Auto Show — 2nd Place (2022) · 1974 Jeep CJ5 restoration
- Safety & Forklift Certification (OSHA) · Valid 10/2023–10/2026
- FAA Part 107 Small UAS Pilot License · Valid 10/2023–10/2026
Purdue ASME — Member
Joined Aug 2024; collaborate on design activities and peer mentorship.
DECA — Member
Joined Aug 2019; developed business communication and presentation skills.
